Are you looking for an opportunity to make a real impact, take on exciting challenges, and be part of a team that's shaping the future of aviation?
At Malloy Aeronautics, you'll play a key role in helping us develop innovative technology that's changing the way the world moves.
We're on a mission to revolutionise unmanned flight. At Malloy Aeronautics, we develop advanced heavy-lift UAVs for both defence and commercial applications.
What sets us apart is our in-house approach. From design and engineering to manufacturing and testing, the majority of our work happens under one roof in Berkshire, allowing us to innovate quickly, maintain exceptional quality, and bring ideas to life faster.
For our teams, that means hands-on involvement, real ownership, and the opportunity to help shape the future of aviation.
Responsible for supporting the manufacturing, assembly, and testing of electronic systems used in UAV platforms. Acts as the key link between design engineering and production, ensuring that electronic components and assemblies are built to specification, are testable, and meet quality and performance requirements. Works closely with technicians, design engineers, and supply chain teams to improve build processes, troubleshoot production issues, and ensure repeatability and reliability in the final product.
Ability to hold Security Clearance – 5 years residence in the UK
What you’ll being doing (but not limited too):
Support the assembly and production of PCBAs, wiring looms, and electronic modules used across UAV systems
Develop, document, and maintain standard operating procedures (SOPs), build instructions, and test guides
Investigate and resolve build issues, non-conformances, or test failures in production batches
Collaborate with electronics design engineers to improve DFM (Design for Manufacture) and DFT (Design for Test) practices
Create and maintain wiring diagrams, test reports, and traceability documentation for regulatory and quality compliance
Define and optimise production tooling, test rigs, and custom fixtures to streamline assembly processes
Perform or support functional testing, continuity checks, and basic debugging of circuit assemblies
Track build status, yield, and rework metrics to support production performance monitoring
Contribute to the selection of production methods and equipment for new electronic designs
Support continuous improvement in build quality, reliability, and efficiency across electronics production workflows
Procurements machinery for PCB development and manufacture – develop business cases to ensure full justification for capital investments
Essential Skills and Experiences:
Hands-on experience with electronics assembly, fault diagnosis, and test equipment (e.g. multimeter, oscilloscope)
Proficient in interpreting schematics, wiring diagrams, and assembly drawings
Strong attention to detail and process discipline in manufacturing environments
Clear communicator with the ability to document procedures and train technicians effectively
Able to collaborate across teams (engineering, operations, QA) to resolve production issues efficiently
Organised and proactive in identifying and implementing improvements to production processes
Flexibility in task structure – adaptive planning
Desired Skills and Experiences
Extensive knowledge on PCB and how they are manufactured
PCB rework and assembly experience
Good understanding of PCB layout, component types, circuit functionality, and common failure modes
Knowledge of test procedures, validation steps, and fault isolation methods for electronics
Understanding of BOM structures, engineering change control, and traceability requirements
Good working knowledge of coding languages – C/C++, Python, Power Query etc
Desirable: experience in low-volume/high-reliability industries such as aerospace, automotive, or robotics
Desirable: Awareness of UAV subsystems (e.g. power distribution, flight control, telemetry) and their integration requirements
Desirable: Familiarity with electronic manufacturing processes, soldering standards (e.g. IPC), and ESD precautions
Desirable: Experience with PCB designing – DFM/DFA process involvement
Benefits you may be eligible for:
Alternate Fridays off with our 9-day fortnight
BAE Systems Share Incentive Plan
5% employer pension contribution
Annual collective incentive bonus scheme
Enhanced family leave with 6 months' full-pay maternity leave and 4 weeks' full-pay paternity leave
20 days' annual leave, increasing with service, plus a 3-day Christmas shutdown
Company sick pay
Healthcare Cash Plan with Virtual GP access, dental and optical support, plus free cover for dependent children up to age 24
Mental health and wellbeing support available 24/7
Cycle to Work Scheme
Proud supporter of the Armed Forces through our Bronze Armed Forces Covenant commitment.
Malloy Aeronautics employees will be subject to both security and export control restrictions. These restrictions mean that factors including your nationality, any previous nationalities you have held, and your place of birth may limit those roles you can perform for the organisation.
We’re committed to building an inclusive workplace where everyone feels valued and supported. We know that a diversity of backgrounds, perspectives and experiences strengthens our teams and is vital to the work we do.
Please be aware that many roles at Malloy Aeronautics are subject to both security and export control restrictions. These restrictions mean that factors such as your nationality, any nationalities you may have previously held, and your place of birth can restrict the roles you are eligible to perform within the organisation. All applicants must as a minimum achieve Baseline Personnel Security Standard. Many roles also require higher levels of National Security Vetting where applicants must typically have 5 to 10 years of continuous residency in the UK depending on the vetting level required for the role, to allow for meaningful security
