Develop, implement, optimize, and sustain extrusion manufacturing processes.
Lead process validation activities including trials, capability studies, first-off approvals, and process qualification.
Define and maintain process parameters, control plans, setup standards, and manufacturing specifications.
Support New Product Introduction (NPI) activities and ensure successful transfer from development into production.
Develop and maintain Standard Operating Procedures (SOPs), Work Instructions, Risk Assessments, and Process FMEAs.
Monitor and improve key process metrics including yield, scrap, throughput, OEE, cycle times, energy consumption, and quality performance.
Investigate process deviations, non-conformances, and customer complaints using structured problem-solving methodologies.
Identify and implement continuous improvement projects to enhance safety, quality, delivery, productivity, and cost performance.
Drive root cause analysis and corrective actions using Lean Manufacturing and Six Sigma methodologies.
Collaborate with Production, Quality, Maintenance, and Engineering teams to resolve technical issues and improve process reliability.
Lead process capability assessments and establish control measures for critical-to-quality (CTQ) characteristics.
Develop manufacturing cost models and support capacity planning activities.
Analyse production data and generate reports to support business decision-making.
Provide day-to-day technical support to extrusion operations and manufacturing personnel.
Support training and competency development of operators, technicians, and engineers.
Participate in HSE initiatives including observations, risk reduction activities, and continuous improvement programs.
Perform other duties as required by the business.
Safety
Ensure that the Safety policies and procedures are understood and adhered to, so far as is reasonably practicable, in order to ensure a safe working environment.
Other
Carry out work in accordance with the Company Health, Safety, Environmental and Quality Systems.
Perform the assigned tasks with due diligence regarding the Integrated Management Systems on the Company.
Eliminate waste of whatever form, to suggest the use of more environmentally friendly substances and practices and contribute to the continuous improvement of the environment.
