Lotus Cars Limited serves as the company’s manufacturing HQ in the UK, where we proudly produce iconic models such as the Emira and the all-electric Evija. As we continue to elevate our capabilities and global presence, we are seeking a Senior Manufacturing Engineer – Paint to join our dynamic Paint team at our state-of-the-art manufacturing facility in Hethel.
The Senior Manufacturing Engineer – Paint is responsible for developing, optimising and maintaining robust paint manufacturing processes that deliver world-class quality, safety, cost and delivery performance. Working within a high-volume automotive OEM environment, the role provides technical leadership across paint operations, supporting current production, new model introductions and continuous improvement initiatives while ensuring compliance with customer, industry and environmental standards.
Lead the development, optimisation and continuous improvement of paint manufacturing processes to maximise quality, efficiency, throughput and equipment reliability.
Provide technical ownership of paint application processes, including pretreatment, e-coat, primer, basecoat, clearcoat and associated curing systems where applicable.
Support new model introductions, engineering changes and product launches, ensuring paint processes are developed, validated and introduced successfully.
Specify, procure, commission and validate new paint equipment and manufacturing systems, including supplier management, Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
Investigate and resolve paint process and product quality concerns using structured problem-solving methodologies, identifying root causes and implementing robust corrective and preventive actions.
Analyse and reduce paint defects including dirt inclusions, runs, sags, orange peel, adhesion failures, colour variation and surface finish concerns.
Develop, maintain and continuously improve Process Flow Diagrams, PFMEAs, Control Plans, standard operating procedures and manufacturing documentation in accordance with APQP and PPAP requirements.
Collect, analyse and maintain Control Plan data to monitor process capability, identify trends and ensure ongoing compliance with quality standards.
Plan, conduct and evaluate paint material and process validation activities, including coating performance testing such as stone chip resistance, cross-hatch adhesion, jet wash adhesion, humidity resistance, chemical resistance and thermal durability, ensuring products meet both customer and internal performance requirements.
Interpret test results, recommend process or material improvements and work closely with suppliers and product engineering teams to deliver robust, production-ready solutions.
Manage paint process capability through statistical analysis, process monitoring and data-driven continuous improvement activities.
Ensure manufacturing equipment, measuring devices and test equipment are calibrated, maintained and fit for purpose, with accurate calibration records and process data maintained in accordance with quality management requirements.
Maintain accurate engineering records, process documentation and validation reports to support product traceability, regulatory compliance and continuous improvement.
Ensure the Paint Shop remains audit-ready by maintaining compliance with ISO 9001 quality management requirements and supporting internal, customer and third-party audits through effective documentation, process control and corrective action management.
Drive Lean Manufacturing, Six Sigma and waste reduction initiatives to improve Overall Equipment Effectiveness (OEE), First Time Through (FTT), Right First Time (RFT), material utilisation, energy efficiency and environmental performance.
Support capital investment projects from concept through implementation, ensuring projects are delivered safely, on time and within budget.
Collaborate closely with Production, Quality, Maintenance, Product Engineering, Purchasing and external suppliers to resolve technical issues and implement process improvements.
Ensure all paint processes comply with Health, Safety and Environmental legislation, including COSHH requirements, environmental permits and internal company standards.
Monitor and report key manufacturing KPIs, presenting technical data and improvement plans to engineering and operational leadership teams.
Provide technical leadership, coaching and mentoring to manufacturing engineers, technicians and production teams, promoting engineering best practice across the Paint Shop.
Identify and deliver cost reduction opportunities through process optimisation, material efficiency improvements, equipment upgrades and waste elimination initiatives.
Significant experience in automotive paint manufacturing within a high-volume OEM or Tier 1 environment.
Strong understanding of automotive paint application technologies, coating systems and curing processes.
Experience of APQP, PPAP, PFMEA, Control Plans and structured problem-solving methodologies.
Practical experience of paint performance testing and validation, including adhesion, corrosion, durability and environmental resistance testing.
Knowledge of quality management systems, particularly ISO 9001, and experience supporting internal and external audits.
Experience with process capability analysis, statistical process control and data-driven manufacturing improvement.
Proven ability to lead continuous improvement projects delivering measurable quality, cost and productivity benefits.
Experience managing capital equipment projects and equipment commissioning.
Excellent communication, stakeholder management and technical leadership skills.
Group Lotus is a leading sports car manufacturer with over 75-year long history of iconic designs, groundbreaking engineering and legendary victories on the F1 track. Today we are transforming into a truly global performance car brand focused on the electrical future. In 2022 we launched the Eletre, the world’s first all-electric hyper-SUV, and in 2023 our fully-electric Hyper-GT, Emeya.
As part of the Lotus team, you push boundaries. Those of the car industry and of your own. Every member of the Lotus family has some of the pioneering mindset of founder Colin Chapman in them.
Hethel, Norfolk, England has been the home of Lotus for over 60 years, ever since Colin Chapman, our founder, started making championship-winning racing cars. In conjunction with production facilities in Norwich, and research facilities near Warwick, our UK sites offer a wide breadth of roles for all disciplines.
We're not just a car company; we're a diverse mix of talent from all walks of life. At Group Lotus, we firmly believe that diversity and inclusion are not just buzzwords but essential pillars of a thriving and successful organisation. Read more here: Equity, Diversity & Inclusion in Lotus Cars.
Do you want to know what Sophisticated, Rebellious and Pioneering mean for Lotus Cars Limited? Come and take a look at our career site and join the incredible adventure: https://lotusukmanufacturing.teamtailor.com/
